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AFFORDABLE EMOBILITY SOLUTIONS
TURNKEY
- Evaluate the vehicle's suitability for conversion, considering factors like chassis strength, body style, and available space for battery placement.
- Choose a conversion kit that includes an electric motor, battery pack, controller, and necessary wiring harnesses compatible with the vehicle.
- Dismantle the vehicle by removing the hood, engine mounts, and other components necessary to access the engine.
- Carefully disconnect and remove the internal combustion engine, transmission, and associated components like the exhaust system.
- Depending on the conversion kit, modify or replace the existing transmission to work with the electric motor.
- Install new axles or adapt existing ones to accommodate the electric motor's power delivery.
- Select a suitable battery pack based on desired range and vehicle weight.
- Securely mount the battery pack in the designated space, often within the engine bay or under the floor.
- Connect the battery pack to the motor controller using appropriate wiring.
- Mount the electric motor in the designated position, usually where the engine was located.
- Connect the motor to the transmission or drivetrain using the necessary couplings or adapters.
- Install the motor controller (inverter) which manages the power flow from the battery to the motor.
- Wire the controller to the battery pack, motor, and vehicle's electrical system.
- Install a charging port and necessary wiring to connect the vehicle to a charging source.
- Select a suitable charging system based on power requirements and charging time.
- Thoroughly test the electrical system, motor function, and battery performance.
- Calibrate the vehicle's control parameters to optimize performance and efficiency.
Timelines:
- Basic conversion (experienced mechanic): Several weeks to a couple of months.
- Complex conversion (professional conversion company): Several months to a year.
Factors affecting conversion time:
- Older, simpler vehicles may be easier and faster to convert than newer, more complex cars.
- A well-designed and compatible conversion kit can significantly reduce installation time.
- Skilled mechanics with experience in EV conversions can complete the process faster
SERVICES
Conversion types
Focused conversions
Toyota Quantum